ANALYZING THE BLADE EXCHANGE SYSTEM IN SUGAR-CANE HARVESTING MACHINES

  • Márcio Rodrigues Saldeira Usina Santa Terezinha
  • Gislaine Camila Lapasini Leal Universidade Estadual de Maringá
  • Syntia Lemos Cotrim Universidade Estadual de Maringá
  • Franciele Cristina Fenerich Universidade Estadual de Maringá
  • Edwin Vladimir Cardoza Galdamez Universidade Estadual de Maringá
Keywords: OEE, Sugar-cane harvesting machines, Blades.

Abstract

Machine-based sugar-cane harvest has been on the increase and its use requires strict control on equipments, especially, harvesting machines. Blades are replaced or inverted according to wear and tear, requiring specialized labor and loss of machine time. Current paper discusses three methods for blade exchange or inversion so that availability of the machine would be increased for better production through the Overall Equipment Effectiveness performance and Rapid Tool Replacement. Results showed that Rapid Tool Replacement increased the availability of the equipments for 347 minutes, with production increase of 115.9 tons/day. Time samples were collected and analyzed in three shifts with each tested system. Aspects related to the adaptation of tools used, effort and fatigue, logistics of spare parts and tools were assessed for the improvement of the machine operator.

Author Biographies

Gislaine Camila Lapasini Leal, Universidade Estadual de Maringá
Doutora em Engenharia Elétrica e Informática Industrial; Docente do Departamento de Engenharia de Produção da Universidade Estadual de Maringá (UEM), Departamento de Engenharia de Produção (DEP), Brasil.
Syntia Lemos Cotrim, Universidade Estadual de Maringá
Universidade Estadual de Maringá, Departamento de Engenharia de Produção (DEP), Brasil.
Franciele Cristina Fenerich, Universidade Estadual de Maringá
Universidade Estadual de Maringá, Departamento de Engenharia de Produção (DEP), Brasil.
Edwin Vladimir Cardoza Galdamez, Universidade Estadual de Maringá
Doutor em Engenharia de Produção; Docente Associado do Departamento de Engenharia de Produção (DEP) da Universidade Estadual de Maringá (UEM), Brasil.
Published
2017-09-04
Section
Agrobusiness